What does the factory of the future look like | SYSPRO . Blog

The pandemic has put unprecedented pressures on manufacturing companies, which have had to adapt to supply chain disruptions, market shifts and labor shortages. But with these challenges come opportunities to reshape the business, transform operations, and come up with more flexibility and ingenuity than ever before.

Manual production lines switch to automated assemblies and valuable data is used to discover actionable insights into manufacturing processes. IoT sensors in the supply chain and robots in factories are fluent. In the past decade alone, we’ve seen factories move from basic digitization to more predictive power. Technology influences every step of the manufacturing process and across nearly every industry.

In the first part of our Smart Factory series, we break down digitization, digitization, and digital transformation. In Part Two, we looked at the transitional steps toward a smart factory and the benefits manufacturers can take advantage of. In this blog, we will visualize the factory of the future and how it will change and improve the structure and operations of the factory.

What does smart factory mean for business?

Smart Factory evolution is all about building on advances in Industry 4.0 by automating the collection of data from machines, devices, and applications and then transforming that data into instant insights. Rooted in interconnectedness, automation, artificial intelligence, machine learning, robotics, and real-time data – tomorrow’s smart factories will constantly collect data through connected devices, devices, and systems. All of this will enable the following:

  • Automating normal tasks allowing people to focus their time and attention on high-value tasks
  • Allowing people to do their jobs safely using machines that were once considered dangerous and thus also reducing injuries
  • Improve the quality and availability of information to provide critical business insights
  • Faster, more efficient and more efficient production process that shortens time to market
  • Creating products manufactured through sound economic processes that reduce negative environmental impacts while conserving energy and natural resources
  • Increased efficiencies, reduced costs, increased profits, and ultimately growth

With digital transformation, here are some ideas of what manufacturing operations might look like in the not too distant future:

1- A connected and resilient digital store floor

In the smart factory, manufacturers will take advantage of the Internet of Things (IoT) to reshape product development and production. The Internet of Things is a set of technologies that help connect physical objects to networks so that they can monitor their local environment, collect data, and communicate with each other, and with external agents such as other systems and humans. IoT and connectivity combined with analytics and artificial intelligence (AI) will improve asset efficiency and reduce downtime and unplanned maintenance. In-factory this includes tracking productivity across the production floor and accelerating new product development by providing data to decision makers faster than ever before. This will also enable manufacturers to uncover new sources of value in services, for example, IoT devices will trace the finished product from the factory to the hands of customers. In the intelligent manufacturing product lifecycle, these devices can report the location, time and other details to improve services and production.

2- Increasing human technology

Artificial intelligence (AI) systems automate processes and machines, making production systems more flexible and adaptive. Data-driven analytics in the smart factory are versatile and able to perform different roles in the business, whether they act as a consultant or a supporter. For example, an AI-powered joint robot can aid in-factory operations keeping employees on track, help maintain efficiencies and even eventually resolve some underlying risks. In essence, the enhanced systems allow manufacturers to meet increasing demands and enable workers to increase efficiency, safety, and productivity.

3- Sustainable supply chains

The factory of the future is highly efficient and sustainable. Automation through digital technology can give manufacturers greater visibility into their production processes, equipment wear and, most importantly, energy use. Using this data, organizations can then optimize production, improve asset efficiency, and predictive maintenance to reduce energy loads as well as reduce material and water waste—all key factors in building sustainability.

4. Use Low Token / No Token

Low Code/No Code (LCNC) tools are designed to make it easier for non-technical people to design, build, and run applications relatively quickly. These tools use visual programming interfaces that allow creating solutions to business problems faster than can be achieved with traditional software development. LCNC tools empower manufacturers by enabling the development of the various applications required to build data-driven factories. LCNC platforms are becoming increasingly popular among manufacturers because they provide process modernization, digital solution customization, flexibility to implement, and ultimately effective digital transformation.

embracing technology

The manufacturing sector is in an exciting state of liquidity and development. At the heart of the smart factory is the data to predict, respond and adapt to market trends to improve business operations and personalize the consumer experience. Enterprise Resource Planning (ERP) allows centralized collection of data enabling whole-factory visibility to revolutionize the way organizations design, plan, and execute workflows. By integrating ERP systems with emerging technologies such as the Internet of Things and artificial intelligence, manufacturers can create smarter “smart” processes and improve their productivity further. Ultimately, ERP systems aim to transform enterprise workflows – and that is exactly the goal of the Smart Factory.

The development of the smart factory is diverse: manufacturers come from very different places, some mature, others started. Manufacturing processes differ from company to company and the challenges to be solved vary; Different techniques are also suitable for solving different business problems. While the general trends described in this article seem likely, the plant of the future will not follow a single model. Change will come more quickly in some places or look different in others. In the meantime, manufacturers need to factor these emerging technologies into their strategies. Previous industrial revolutions developed over several generations; However, the pace of Industry 4.0 requires a faster response if manufacturers are to thrive in the future.

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